But don’t panic — most curing problems come down to a few manageable variables: hardware, substrate, environment, or ink settings. Here’s how to diagnose and solve ink curing issues before they derail your production.
Let’s clarify terms:
UV curing = chemical reaction triggered by UV light, hardening the ink instantly
Latex drying = water- and resin-based ink that needs heat and airflow to fully dry and cure
In both cases, the ink must bond properly with the digitally printable substrate and fully set before handling or finishing.
Ink smears or transfers when touched
Ink feels tacky after printing
Poor scratch resistance
Ink flakes or lifts during cutting or finishing
Color appears dull or uneven due to under-cured surface
1. Check Lamp Power & Lifespan
UV lamps degrade over time — reduced output means incomplete curing
Inspect lamp hours and intensity; replace if output is weak
Ensure lamps are clean and properly aligned
2. Reduce Print Speed (or Increase Lamp Exposure)
Higher speeds reduce dwell time under the lamp
Try printing slower or enabling multiple curing passes
3. Confirm Substrate Compatibility
Some substrates (e.g., low-energy plastics or coated boards) block UV penetration
Switch to substrates certified for UV ink systems or pre-treat with primer
4. Watch Ink Build-Up
Heavy ink coverage may need more curing energy
Try under-inking areas or using white ink only where necessary
1. Adjust Heater Zones
Latex printers use pre-, print-, and post-heat zones
If media isn’t reaching 100–110°C (212–230°F), ink may not fully cure
Check and increase heat settings gradually
2. Allow for Proper Airflow
Poor airflow can cause condensation, leading to smudging or haze
Make sure internal fans are working and vents aren’t blocked
3. Confirm Substrate is Latex-Compatible
Some materials (especially uncoated synthetics) resist latex adhesion
Use latex-certified materials or add adhesion promoter/primer
4. Account for Environmental Conditions
Cold rooms slow drying
Low humidity may cause static buildup, affecting ink spread
Always use the correct media profile for your substrate
Store substrates in the print room 24 hours prior to use
Regularly clean and inspect print heads and lamp assemblies
When in doubt, use a test swatch before launching the full job
Check material performance in platforms like Substrate Bank to verify curing compatibility
Curing issues don’t need to wreck your workflow. With a clear process for testing, tuning, and verifying your equipment and materials, you’ll resolve most ink issues quickly — and avoid reprints and unhappy clients.
Because in digital print, a perfect image means nothing if it doesn’t dry right.